Injection Molding
Double-Shot SE-HS-CI Series All-Electric Injection Molding
High-Speed Double-Shot Injection Molding Machines
Sumitomo (SHI) Demag’s Double-Shot SE-HS-CI Series of all-electric
injection molding machines sets a new standard for high-profitability multi-shot/multi-material molding with high speeds and exceptional precision, energy efficiency, versatility and ease of use. It combines Sumitomo’s advanced all-electric motor technology found on the high-speed SE-HSZ Series with two injection units and a high-speed, high-accuracy rotating plate.
The SE-HS-CI is offered in three model sizes: the SE230HS-CI (253 U.S. tons), SE280HS-CI (308 U.S. tons), and SE400HS-CI (440 U.S. tons). Designed with flexibility for a wide range of double-shot applications, the SE-HS-CI:
- Has a wide mold space that accommodates existing single-shot molds or integrated double-shot molds
- Is available with a choice of injection units, screw diameters and screw types for shot sizes ranging from 2.9 to 10.7 ounces
- Delivers high injection speeds (300 mm/sec) and high pressures (up to 41,248 psi)
Other features of the high-speed SE-HS-CI all-electric injection molding machines include:
- 180° mold plate rotation in 0.8 seconds (compared with a typical 2.0 seconds, this achieves a 1.2 second reduction in cycle time)
- Faster mold open and close speeds of 1300 mm/sec (51.2 in./sec)
- Easy-to-use, PC-based N-9 controller with full SPC and QC capabilities
- Double Center Press Platen (DCPP) design that ensures superior surface pressure balance throughout the central surface area of the double-shot mold(s)
- A patent-pending, closed-loop clamp-force correcting system that uses a tie-bar mounted clamp-force sensor
The SE-HS-CI is backed by a comprehensive Customer Satisfaction Program with Sumitomo (SHI) Demag’s standard-setting warranty program, worry-free parts, responsive field service, and financing availability — plus advantages such as expert processing assistance.
IntElect / El-Exis SP / Systec
Machine Solutions for your Requirements
Sumitomo is one of the largest manufacturers of electrical injection molding machines globally, you have a competent and reliable partner at your side.
With more than 65,000 electric injection machines worldwide, Sumitomo (SHI) Demag sets the standard for efficient and precise industrial plastic processing.
As a global expert in the injection molding industry with many years of experience, Sumitomo (SHI) Demag is represented on all continents and provides you with a complete sales and service network.
| IntElect - highly precise | El-Exis SP - incredibly fast |
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| An all-electric injection molding machine characterized by its high precision and energy efficiency. Low operating costs are what makes IntElect particularly efficient. The machine was built based on Sumitomo’s unique know-how in the development of all-electric drive systems. | With extremely short cycle times and the shortest injection times El-Exis SP is the ideal machine for the application in the high end packaging production. The machine convinces with its robustness and extreme filling dynamics. |
| Systec Sp - highly dynamic | Systec - highly flexible |
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| Systec SP is equipped with a hybrid drive system and is particularly suited for applications in packaging production. Short cycle times and high availability provide the ideal solution for many quick applications. The Syste SP stands for production efficient processes and maximum cost effectiveness with best results. | The Systec is a hydraulic injection molding machine with a hybrid drive concept. It is designed to be extremely energy efficient and can be flexibly adjusted to many requirements and production processes – with possibilities ranging from the well-equipped basic model to the individually configured production cell. |
SAM-C Robot Integration
Elevate your production efficiency with a streamlined automation package.
Introducing SAM-C - Your Ultimate Automation Solution!
S.A.M. (Sumitomo (SHI) Demag. Automation. Machine.) is our in-house automation
portfolio covering all aspects of automation and designed specifically to support injection molding. With our interdisciplinary, industry-experienced teams and our network of over 500 experts, we cover the entire spectrum of injection molding automation: machine technology, robotics, conveyor technology and networked control and information technology. In addition to a high degree of standardization, we also scope out and support customers with large-scale automation projects.
SE-EV-S Series & New SE-EV-S HD - Advanced All-Electric
SE-EV-S Direct-Drive All-Electric Injection Molding Machines
Available from 34 to 202 U.S. Tons - Models: 30, 50, 75, 100, 130, and 180
Sumitomo (SHI) Demag's new SE-EV-S advanced all-electric injection molding
machines are available in six model sizes listed above, all providing the highest levels of precision, energy efficiency and molding stability, this new series advances zero-defect molding capabilities with machine setup and performance optimization that takes full advantage of the latest Zero-Molding system and NC-10 Control.
Specifications and Design Features
The SE-EV-S delivers high performance across a wide range of applications with specifications and design features that include:
- Sumitomo’s advanced motor technology for high injection power (torque) and velocity, with injection speeds up to 500 mm/s and injection and matching hold pressures up to 41,191 psi (2897 kgf/cm2)
- The new linear guidance system is supplied as a standard feature to ensure that even heavy molds open and close smoothly and parallelism is maintained
- A high-contact-force (nozzle touch) system, with selectable settings of 4.5, 5.6 and 6.7 tons, that is equal to a hydraulic or hybrid machine and ensures compatibility with various mold types (hot runner, cold runner, floating sprue bushings, etc.)
- Bushing-free tie bars that keep the mold area clean and free of grease, making the SE-EV-S ideally suited for medical molding applications
- The Center Press Platen design reduces surface pressure inconsistencies inside the mold
- The Clamp Force Feedback Control system automatically compensates for any thermal expansion of the mold
SE-EV-S HD Direct -Drive All-Electric Injection Molding Machines
Available from 247 to 562 U.S. Tons - Models: 220m 250, 280, 315, 350, 385, 450 and 500
Sumitomo (SHI) Demag’s mid-sized, high-duty all-electric SE-EV-S-HD Series of
injection molding machines is available in 8 model sizes ranging from 247 to 562 U.S. tons. The series combines significantly increased specifications with advanced technologies resulting in a substantially different mid-sized machine series that:
- Brings the precision, productivity and profitability benefits of all-electric injection molding machine technology to applications with larger, heavier and more complex molds
- Efficiently handles higher injection requirements that would typically have been run on a hybrid or hydraulic machine
- Allows bigger parts to run on smaller machines
- “Meets or beats” specifications of other competitors’ next model size up all-electrics
What makes the SE-EV-S-HD different from other mid-size machines is the unique combination of robust, best-in-class specifications with exclusive technologies that reduce injection and clamp force requirements. This combination is key to the SE-EV-S-HD’s capability to compete with other manufacturers’ next model size up machines and to handle larger parts and molds with ease.
All-Electric Injection Molding Machines
UBEMAX-UF Series - Clamping Force 650 to 3500 tons
User-friendly Controller Designed for Easy Operation: Equipped with e-HUMMA, this machine uses the newly developed Flex Servo Control to achieve steady precision injection control. The versatile, all-electric injection molding machine has evolved into a global standard.
MD Series - Clamping Force 650 - 3500 tons
Jointly developed by UBE Machinery and NIIGATA MACHINE TECHNO CO., LTD., the MD Series has consistently been the industry leader in developing large, all-electric injection molding machines since it appeared on the market in 1998 with the first 850-ton machine. The 1400-ton machine released in 2000, the 1800-ton machine released in 2002, and the 3000-ton machine released in 2006 all received excellent ratings (at the time, all machines boasted the largest clamping force in the world).
Zeiger Industries is the ultimate choice for high-performance plasticizing components:
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MALLARD® Z4 VALVES - The Ultimate in Injection molding screw tips, Mallard® Z4 valves are the gold standard for solving the most demanding injection molding applications. Utilizing a "building block' design concept, Mallard® Z4 valves provide numerous advantages for any processing need, including: Numerous design & material selections, Replaceable wear components, Tough, reusable stainless steel retainer, Self-cleaning full-flow design, 2-Year wear-through guarantee on carbide faced value option. All valve designs allow use of the same retainer and rear seat, and incorporate a replaceable front seat and check ring concept. That saves you money and allows for easy customization of your valve for any need. |
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GENERAL PURPOSE (GP) TOOL STEEL SCREWS - Can be manufactured to any design and material specification. ZEIGER PERFORMANCE (ZPTM) SCREWS - Recommended for extreme processing conditions and designed to handle the toughest conditions with ease. ZPTM screws are highly effective for shear sensitive applications, or where better melt quality and/or color mixing is a concern. Zeiger screw materials include, but are not limited to the following steels which include our proprietary ZROC, ZHCW 20 and ZSAR offerings as well as: CPM® S90V/420V, CPM® 9V, AISI D-2/DIN 1.2379, Inconel 625, Hastelloy C276. |
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END CAPS FOR EVERY MAKE AND MACHINE MODEL
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BEST-IN-CLASS THERMOSET MOLDING COMPONENTS
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INJECTION MOLDING NOZZLES & TIPS
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Give your local Barry Sales representative a call to learn more about how Zeiger Industries can help to optimize your operations.
